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SERVO PRESS | GAP FRAME | 80 - 250 METRIC TONS CAPACITY

The Original, And Best, Direct Drive Servo Press System:

AIDA is the leading servo press manufacturer and was the pioneer of Direct Drive Servo Technology over a decade ago. AIDA was the first press manufacturer to use a direct drive servo system for stamping presses which represents the first fundamental change in the metalforming industry in more than 30 years. The key is the high torque/low RPM servo motors designed and manufactured by AIDA specifically for stamping press applications. Connected directly to the crank, these servo motors, provide the precise accuracy and reliability you expect of AIDA presses. The result is improvement in almost every critical area of press performance. Presses featuring AIDA’s Direct Drive ServoFormer technology, like the DSF-C1 Gap Frame Servo Press, have the same torque and energy characteristics as conventional mechanical presses.

Completely programmable stroke. Unlimited flexibility of part runs. More press for your dollar. And it’s just the beginning.

Features & Benefits

  1. AIDA High Torque, Low RPM Servo-Motor
  2. Amplifier/Servo-Controller
  3. AIDA ECO Servo Press Energy Management System
  4. Manual Step Feed
  5. Standard Mechanical Drivetrain a: Driveshaft with Integral Pinion b: Main Gear c: Crankshaft d: Connection Rod with Ball Type Connection e: Electric Motor Slide Adjustment
  6. Mechanical Safety Brake
  7. AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  8. Light Curtains Across Die Space Area with Mechanical Side Guards
  9. Full Length 6-Point Slide Guides
  10. Full Recirculating Oil Lubrication System
  11. CNC Control with Color HMI
  12. Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion

Specifications

DSF-C1 Model Specifications (metric) Unit DSF-C1-800 DSF-C1-1100 DSF-C1-1500 DSF-C1-2000 DSF-C1-2500
Tonnage Capacity kN 800 1100 1500 2000 2500
Rated Tonnage Point mm 5.0 5.0 6.0 6.0 6.5
Working Energy J 4000 4600 7900 13100 24000
Stroke Length Upper Row Denotes FWD/REV Motion mm 60/100/130 70/110/150 80/120/160 110/160/200 120/180/240
160 180 200 250 300
Note 1 Continuous SPM (No Load) Varies by Stroke Length spm 118/96/82 114/93/76 100/82/68 81/67/57 72/59/48
~80 ~70 ~60 ~50 ~40
Die Height mm 320 350 400 450 540
Slide Adjustment mm 80 90 100 110 120
Slide Area (L.R. x F.B.) mm 540 x 460 630 x 520 700 x 580 880 x 650 1100 x 730
Bolster Area (L.R. x F.B.) mm 1030 x 600 1140 x 680 1250 x 760 1470 x 840 1750 x 900
Bolster Thickness mm 140 155 165 180 180
Note 2 Frame Gap mm 310 350 390 430 470
Max Upper Die Weight kg 183 530 727 1000 1300
Main Motor (AC Servo) kW 25 35 40 40 45
Power Supply Capacity kVA 21 21 26 35 43
Required Air Pressure MPa 0.5 0.5 0.5 0.5 0.5
Foundation Bolt Position (F.B. x L.R.) mm 1010 x 1210 1105 x 1440 1210 x 1660 1440 x 2020 1730 x 2135
Bed Hole Dimension (F.B. x L.R.) mm 714 x 280 736 x 320 806 x 360 986 x 460 1220 x 480
STRAIGHTSIDE SERVO PRESSES | DSF-M2 | 315 - 1250 METRIC TONS CAPACTY

Maximized Servo Press Flexibility:

With its first servo press produced in 1996, AIDA SERVOPRO® presses have proven their reliability time and again in over 800 installations worldwide. Throughout these years, and thanks to our customers’ valuable feedback, AIDA has increased the understanding of servo drive technology for daily production use. Thanks to the numerous adjustments available, formability, flexibility and productivity are largely increased. The conclusion is SERVOPRO servo press technology can offer the most optimized stamping solution.

The AIDA DSF-M2 Straightside Servo Press is available in single and double gear configurations and includes all of the features and benefits of the entire range of AIDA servo presses, such as infinitely programmable stroke and velocity profiles, high torque / low rpm servo motors, and the AIDA ECO Servo Press Energy Management System.

Features & Benefits


 
  • AIDA High Torque, Low RPM Servo-Motor
  • Amplifier/Servo-Controller
  • AIDA ECO Servo Press Power Management System
  • Manual Step Feed
  • Standard Mechanical Drivetrain
  • Mechanical Safety Brake
  • AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  • Light Curtains Across Die Space Area with Mechanical Side Guards
  • Full Recirculating Oil Lubrication System
  • CNC Control with Color HMI
  • Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion
STRAIGHTSIDE SERVO PRESSES | DSF-N | 80 - 300 METRIC TONS CAPACTY

Featuring the AIDA Servo Press Drive technology that revolutionized the metalforming industry

Imagine being able to dial-in the stroke, velocity and dwell profile for any job . . . blanking, drawing, high precision, exotic materials . . . all on one press. With AIDA DSF Servo Press technology, you can have each press you own performing like multiple presses . . . an enormous competitive advantage for you. Plus, with AIDA’s exclusive high torque servo motor, you get the same torque characteristics and power consumption as mechanical presses, without a flywheel and clutch. Better performance. Less maintenance. Only from AIDA.

Features & Benefits

 
  1. AIDA High Torque, Low RPM Servo-Motor
  2. Amplifier/Servo-Controller
  3. AIDA ECO Servo Press Energy Management System
  4. Manual Step Feed
  5. Standard Mechanical Drivetrain a: Driveshaft with Integral Pinion b: Main Gear c: Crankshaft d: Connection Rod with Ball Type Connection e: Electric Motor Slide Adjustment
  6. Mechanical Safety Brake
  7. AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  8. Light Curtains Across Die Space Area with Mechanical Side Guards
  9. Full Length 6-Point Slide Guides
  10. Full Recirculating Oil Lubrication System
  11. CNC Control with Color HMI
  12. Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion

Specifications

DSF-N1 Model Specifications (metric) Unit DSF-N1-800 DSF-N1-1100 DSF-N1-1500 DSF-N1-2000 DSF-N1-3000
Tonnage Capacity kN 800 1100 1500 2000 3000
Rated Tonnage Point mm 5.0 5.0 6.0 6.0 6.0
Working Energy J 4000 4600 7900 13100 30000
Stroke Length Upper Row Denotes Fwd/Rev Motion mm 60/100/130 70/110/150 80/120/160 110/160/200 180/240/300
160 180 200 250 400
Note 1 Continuous SPM (No Load) Varies by Stroke Length spm 118/96/82 114/93/76 100/82/68 81/67/57 52/45/38
~80 ~70 ~60 ~50 ~30
Die Height mm 320 350 400 450 550
Slide Adjustment mm 80 90 100 110 120
Slide Area (L.R. x F.B.) mm 700 x 460 800 x 520 900 x 580 1000 x 650 1300 x 900
Bolster Area (L.R. x F.B.) mm 900 x 600 1000 x 680 1150 x 760 1250 x 840 1700 x 1200
Bolster Thickness mm 140 155 165 180 200
Note 2 Side opening mm 440 x 300(250) 500 x 320(270) 560 x 380(330) 620 x 420(370) 1000 x 570(520)
Max Upper Die Weight kg 300 350 500 1000 1300
Main Motor (AC Servo) kW 25 35 40 40 50
Power Supply Capacity kVA 21 21 26 35 69
Required Air Pressure Mpa 0.5 0.5 0.5 0.5 0.5
Foundation Bolt Position (F.B. x L.R.) mm 1220 x 1200 1340 x 1310 1525 x 1450 1655 x 1590 2310 x 2090
Bed Hole Dimension (F.B. x L.R.) mm 940 x 280 1040 x 320 1190 x 360 1300 x 460 1370 x 560
Note 1: The above Continuous SPM (No Load) value is for crank motion Note 2: Dimensions in parentheses ( ) show the height above the bolster
STRAIGHTSIDE SERVO PRESSES | DSF-N2 | 80 - 300 METRIC TONS CAPACTY

Big Motors. Big Advantage.

The AIDA DSF-N2 Servo Press uses AIDA’s High torque, low RPM servo motors.

AIDA’s direct drive offers the same stroke length and torque rating as a conventional mechanical press while allowing full torque to be used at as little as five strokes a minute.

Competitive systems that use low torque motors and complex drive systems cannot match the performance of AIDA’s high torque, low RPM servo motor.

Because capacitors store power in the non-working portion of the stroke, power consumption is comparable to that of a mechanical press.

Features & Benefits

 
  1. AIDA High Torque, Low RPM Servo-Motor
  2. Amplifier/Servo-Controller
  3. AIDA ECO Servo Press Energy Management System
  4. Manual Step Feed
  5. Standard Mechanical Drivetrain a: Driveshaft with Integral Pinion b: Main Gear c: Crankshaft d: Connection Rod with Ball Type Connection e: Electric Motor Slide Adjustment
  6. Mechanical Safety Brake
  7. AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  8. Light Curtains Across Die Space Area with Mechanical Side Guards
  9. Full Length 6-Point Slide Guides
  10. Full Recirculating Oil Lubrication System
  11. CNC Control with Color HMI
  12. Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion

Specifications

DSF-N2 Model Specifications (metric) Unit DSF-N2-1100 DSF-N2-1600 DSF-N2-2000 DSF-N2-2500 DSF-N2-3000
Tonnage Capacity kN 1100 1600 2000 2500 3000
Rated Tonnage Point mm 5.0 6.0 7.0 7.0 6.0
Working Energy J 6000 9600 16500 28000 39000
Stroke Length Upper Row Denotes Fwd/Rev Motion mm 70/110/150 80/120/160 110/160/200 120/170/230 120/180/240
180 200 250 280 300
Note 1 Continuous SPM (No Load) Varies by Stroke Length spm 102/84/70 94/78/66 79/66/57 68/57/46 64/52/43
~70 ~60 ~50 ~40 ~35
Die Height mm 400 450 500 550 650
Slide Adjustment mm 90 100 110 120 130
Slide Area (L.R. x F.B.) mm 1360 x 520 1500 x 580 1850 x 650 2100 x 700 2400 x 900
Bolster Area (L.R. x F.B.) mm 1660 x 680 1800 x 760 2150 x 840 2400 x 920 2400 x 1200
Bolster Thickness mm 155 165 170 180 200
Note 2 Side Opening mm 700 x 345(335) 780 x 385(375) 860 x 425(415) 940 x 465(455) 1220 x 590(580)
Max Upper Die Weight kg 550 800 1200 1650 2300
Main Motor (AC Servo) kW 35 40 40 50 50
Power Supply Capacity kVA 26 35 43 61 69
Required Air Pressure Mpa 0.5 0.5 0.5 0.5 0.5
Foundation Bolt Position (F.B. x L.R.) mm 2090 x 1200 2270 x 1300 2620 x 1400 2920 x 1500 3260 x 1650
Bed Hole Dimension (F.B. x L.R.) mm 1480 x 350 1600 x 380 1900 x 460 2200 x 480 2390 x 520
Note 1: The above Continuous SPM (No Load) value is for crank motion Note 2: Dimensions in parentheses ( ) show the height above the bolster.
STRAIGHTSIDE SERVO PRESSES | DSF-N2 | 300 - 3500 METRIC TONS CAPACTY

More Servo Press Models & Tonnages:

AIDA’s DSF-S Large Capacity Straightside Servo Press offers the accuracy and reliability required for the automotive, appliance and furniture markets. AIDA’s DSF Series direct drive servoforming technology allows the DSF-S to provide superior control of all aspects of the stamping operation and offers other performance advantages including:

■ Increased productivity
■ Reduced vibration and noise
■ Forming operations not possible on conventional presses

Features & Benefits


 
  • AIDA High Torque, Low RPM Servo-Motor
  • Amplifier/Servo-Controller
  • AIDA ECO Servo Press Power Management System
  • Manual Step Feed
  • Standard Mechanical Drivetrain
  • Mechanical Safety Brake
  • AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  • Light Curtains Across Die Space Area with Mechanical Side Guards
  • Full Recirculating Oil Lubrication System
  • CNC Control with Color HMI
  • Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion
STRAIGHTSIDE SERVO PRESSES | DSF-T LARGE CAPACITY | 300 - 3000 METRIC TONS CAPACTY

Features & Benefits


  • AIDA High Torque, Low RPM Servo-Motor
  • Amplifier/Servo-Controller
  • AIDA ECO Servo Press Power Management System
  • Manual Step Feed
  • Standard Mechanical Drivetrain
  • Mechanical Safety Brake
  • AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  • Light Curtains Across Die Space Area with Mechanical Side Guards
  • Full Recirculating Oil Lubrication System
  • CNC Control with Color HMI
  • Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion
STRAIGHTSIDE SERVO PRESSES | DSF-D | 300 - 1200 METRIC TONS CAPACTY

Combining Proven Press Design with Advanced Servo Press Technology:

The AIDA NST-D Servo Press is the combination of proven and reliable press design with AIDA’s award winning advanced servo press technology. Just like the mechanical NST, the NST-D servo press uses AIDA designed roller guides, ball socket connections, and a hydraulic overload protection system. And like all AIDA presses featuring DSF Servo Press technology, the NST-D features completely programmable slide, stroke, and velocity profiles, as well as the many other advantages gained with AIDA’s Servo Press Technology. Contact AIDA today to learn how you can “Program Your Profit” with an AIDA DSF Series Servo Press.

Features & Benefits


 
  • AIDA High Torque, Low RPM Servo-Motor
  • Amplifier/Servo-Controller
  • AIDA ECO Servo Press Power Management System
  • Manual Step Feed
  • Standard Mechanical Drivetrain
  • Mechanical Safety Brake
  • AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  • Light Curtains Across Die Space Area with Mechanical Side Guards
  • Full Recirculating Oil Lubrication System
  • CNC Control with Color HMI
  • Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion
STRAIGHTSIDE PRECISION SERVO PRESS | DSF-U | 160 - 600 METRIC TONS CAPACTY

Combining Precision Stamping Design with Servo Press TechnologyThe DSF-U precision servo press series is a completely new and innovative metal stamping press that combines the award winning features of the ULX Series (2004 “Ten Greatest Innovations Prize” – Daily Industrial Press), with the highly celebrated AIDA DSF Servo Press system (2002 “10 Greatest Innovations Prize”, 2004 “Japan Brand Prize”, 2009 “10 Greatest Innovations Prize” – Daily Industrial Press). AIDA DSF Servo Press Technology, with its unique high-torque/low RPM servo motor design, offers completely programmable stroke and velocity profiles and a direct drive system.

Enabling Stampers to Shift to Near-Net-Shape Metalforming:

ULX series high precision presses, which incorporate a highly rigid 9-point support system, zero-clearance slide gibs and a no con-rod design, have enabled customers to shift from secondary machining processes to high-precision, near-net-shape metalforming. Additionally, the ULX increases the life of the die and achieves high dynamic accuracy not possible in a conventional mechanical press. AIDA’s ULX precision stamping presses are the first presses to be more accurate than the die. The DSF-U Servo Press will provide customers with the ability to produce products with even higher accuracies, especially products formed via ironing, flattening, or bulging processes that are easily influenced by changes in forming speeds.

New Forming Methods and Minimal Energy Consumption:

The DSF-U Series not only contributes to the manufacturing of major super-high precision parts demanded for by environment-related devices and safety-related components in automobiles, it has also contributed to the development of new materials and new forming methods. Additionally the AIDA developed capacitor bank system enables the production of products with minimal energy consumption.

Features & Benefits


 
  • AIDA High Torque, Low RPM Servo-Motor
  • Amplifier/Servo-Controller
  • AIDA ECO Servo Press Power Management System
  • Manual Step Feed
  • Standard Mechanical Drivetrain
  • Mechanical Safety Brake
  • AIDA Patented Metal-Seal Type Hydraulic Overload Protection
  • Light Curtains Across Die Space Area with Mechanical Side Guards
  • Full Recirculating Oil Lubrication System
  • CNC Control with Color HMI
  • Infinitely Programmable Stroke Profile Control a: Constant Velocity Motion b: Nine Pre-Programmed Motions c: Pendulum Motion

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