High-Precision Production of Components Over a Long Period of TimeThe AIDA K1-E Series Press is a high performance cold forging press, enabling production of the high-quality parts demanded by today’s industries. In order to obtain such high precision, AIDA has increased the rigidity of the frame to prevent slide inclination, and introduced an over-load protector in case of unusual overload. The compact design of the press frame ensures easy installation and meets the necessary requirements of the working environment. All these new features have been developed to produce a stable machine for continual high-precision production of components over a long period of time. The K1-E Cold Forging Press performs efficient and high-precision processing of variously shaped components used in a multitude of applications across many industries.

Meeting the Demand of FlexibilityOne of the principal characteristics of the K1-E Series Cold Forging Presses is its versatility. Systems such as precision slug manufacturing, lubrication treatment, die design and manufacture, slug feeding and removal of finished parts, can be incorporated into the system to suit the individual factory circumstances. As a production partner, AIDA helps to develop and experiment with new methods to backup our customers’ improvements in production techniques, with the vast experience of all types of forging processes.

Features & Benefits

 

1. One-piece frame of high-rigidity ensures high precision products
2. Strong knuckle action mechanism provides high-precision production
3. High responsive overload protector protects the dies from an unusual overload
4. 3-stage bed knockouts make continuous operation possible (option)
5. High performance accuracy and minimal manufacturing clearances improve component precision, with reduced vibration
6. High performance wet type clutch and brake enhance operational safety
7. Long slide guides maintain high manufacturing precision over the long term
8. Floor mount design enables easy installation at factories
9. Multiprocessor Press Control

Specifications

K1-E Model Specifications (metric)	Unit	K1-2500	K1-4000	K1-6300	K1-10000
Tonnage capacity	tf	250	400	630	1000
Rated tonnage point	mm	7	7	7	10
Slide stroke	mm	160	180	220	250
Strokes per minute under no load	spm	30~60	30~50	25~45	25~40
Die-height	mm	400	450	550	650
Slide adjustment	mm	50	50	50	50
Slide area (L.R. x F.B.)	mm	600 x 400	700 x 500	800 x 600	1000 x 900
Bolster area (L.R. x F.B.)	mm	600 x 500	700 x 600	800 x 700	1000 x 900
Side opening	mm	600	700	820	920
Bed knockout capacity	tf	12	20	32	50
Knockout stroke	mm	80(10)	90	110	110
Overall height above floor level	mm	3040	3555	4265	6500
Main motor	kW	30 V.S	37 V.S	45 V.S	DC75
Specifications in ( ) are also available optionally.

High Forming Forces Well Above BDCAIDA’s Cold Forging Technologies play important rolls in the automotive and other industrial fields.

The simplified link mechanism of the AIDA CF1 Cold Forging Press provides higher tonnage capacity compared to conventional toggle or crank type presses. This eliminates the necessity of a larger press.

Better material flow, improved part precision, and extended die life are all the results from slower forming speeds.

Features & Benefits

 

• Maximum pressure attained at high position of slide stroke
• Precision forming of parts and long tool life
• Ample provisions for facilitating production automation
• Drastically reduced die setting time
• Superior operability

Specifications

CF1 Model Specifications (metric)		CF1-220C	CF1-400S	CF1-630S
Tonnage capacity	tf	220	400	630
Rated tonnage point	mm	7	10	10
Slide stroke length	mm	160	400	400
S.P.M.	spm	25~40	20~30	15~25
Die height	mm	420	900	900
Slide adjustment	mm	30	50	50
Slide area (L.R. x F.B.)	mm	700 x 500	750 x 750	800 x 800
Bolster area (L.R. x F.B.)	mm	1050 x 600	750 x 750	800 x 800
Frame gap	mm	280	–	–
Work height	mm	950	700	700
Main motor	kW	VS22	VS37 x 2	SCR75
Knockout capacity	tf	10	32	40
Knockout stroke	mm	70	150	150
Knockout pin lifter	tf	1	1	1
Diameter of knockout pin	mm	Ø50 x 3	Ø60	Ø60

Combining Cold Forging Processing with Transfer Technology

The necessity for conserving resources and energy is presently being emphasized the world over. As a result, cold forging processing is replacing cutting processing faster than ever. Along with this tendency, there are intensified requirements for suitable presses for high-speed and concentrated production with high precision. In addition, there are increasing demands for transfer processing to produce products which cannot be produced by a single-punch process. Responding to these demands, AIDA, with rich experiences and technical achievements in the cold forging filed, has developed and produced the CFT Cold Forging Transfer Press Series.

Features & Benefits

 

• Unique transfer mechanism
• Easy die changing
• Pollution countermeasures
• Improved product accuracy and longer die life
• Die and feeder safety
• Worker protection
• Smooth material feeding, product removal, and scrap disposal

Specifications

CFT Model Specifications (metric)		CFT-400	CFT-600	CFT-800	CFT-1000	CFT-1200
Capacity	ton	400	600	800	1000	1200
Tonnage rating point above B.D.C.	mm	7	7	7	7	7
Stroke length	mm	250	250	250	250	250
Strokes per minute	spm	30~45	30~45	25~35	25~35	20~30
Die Height (Stroke down, Adjust Up, Slide to Bolster) Max.	mm	600	650	650	650	650
Slide adjustment	mm	30	30	30	30	30
Slide area (L.R. x F.B.)	mm	1200 x 750	1200 x 750	100 x 750	1500 x 1000	1500 x 1000
Bolster area (L.R. x F.B.)	mm	1200 x 900	1200 x 900	1200 x 900	1500 x 1100	1500 x 1100
Knockout capacity	ton	20 (max 10 at each stage)	30 (max 15 at each stage)	40 (max 20 at each stage)	50 (max 25 at each stage)	60 (max 30 at each stage)
Floor to top of bolster	mm	800	800	800	800	800
Main motor	kW	55	75	90	110	130

High-Quality Parts Begin with High-Accuracy Forming

AIDA developed the FMX Series of Cold Forging Presses in response to demand from industrial sectors – particularly the automotive industry. Cold forging forming processes enable the high-accuracy, high-efficiency forming of parts for a wide variety of uses with a wide variety of shapes. High-quality parts begin with high-accuracy forming. AIDA will continue to incorporate customer requirements into its forming technologies, and will continue to strive to contribute to their even greater success. The wide-ranging high functionality that is provided by the AIDA FMX Cold Forging Press enables high-efficiency operation and high-quality forming.

Features & Benefits

• 2-point design increases resistance to off-center loading and improves accuracy
• Link motion is used to extend forming boundaries and improve product accuracy
• Hydraulic overload protection system protects dies
• Compact frame design
• Minimum total clearance reduces vibration and increase die life
• Independent micro-inching drive reduces setup time for die trials
• 8-surface slide guides extend working stroke and enhance safety
• Optimized operator panel
• Knock-out timing button reduces setup time and enhances safety
• Large side and front openings easily accommodate automation and improve workability and safety

Specifications

FMX Model Specifications (metric)	Capacity	Stroke Length	Strokes per minute	Die Height	Slide Area	Bolster Area	Rated tonnage point	Bed Knockout capacity	Number of stages
	kN	mm	spm	mm	LR x FB mm	LR x FB mm	mm	kN
FMX-400	4000	300	25~40	600	900 x 1000	900 x 1000	13	–	–
		400	20~30	900	900 x 1000	900 x 1000	13	240/100,240,100	3
FMX-630	6300	300	20~30	650	1100 x 1000	1100 x 1000	13	–	–
		400	15~25	1000	1100 x 1000	1100 x 1000	13	300/120,300,120	3
FMX-800	8000	300	15~30	650	1200 x 1000	1200 x 1000	13	–	–
		400	15~25	1000	1200 x 1000	1200 x 1000	13	500/200,500,200	3
FMX-1000	10000	300	15~30	700	1200 x 1000	1200 x 1000	13	–	–
		400	15~25	1000	1200 x 1000	1200 x 1000	13	500/200,500,200	3
FMX-1200	12000	300	15~30	650	1300 x 1200	1300 x 1200	13	–	–
		400	15~25	1100	1250 x 1000	1250 x 1000	13	600/240,600,240	3